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Electrical Connectors
#1

The 968 uses many of the electrical conenctor type shown in the picture. There are many on the main wiring harness and a lot of the sensors use these.

Note that these use a rubber gasket INSIDE the female half of the connector. When taking these apart be aware of this. It is easy for the gasket to come out when taking these apart. If that happens you could lose the gasket or worse have it fall into a very bad place.

Lance
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#2

Are you doing preventive maintenance OR are there some "issues" that you are trying to clear up? [img]style_emoticons/<#EMO_DIR#>/huh.gif[/img]
(same question as I posted in the "oil pump" thread - curiosity continues on my part)
Look forward to seeing some full pictures of your 968! [img]style_emoticons/<#EMO_DIR#>/wink.gif[/img]
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#3

Hi Jake,
This started as PM, but ended as total rebuild [img]style_emoticons/<#EMO_DIR#>/ohmy.gif[/img]
See this thread http://www.968forums.com/index.php?showtopic=9236
Lance
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#4

Another note, these connectors start to get brittle over time and if care is not taken, the retaining ears can crack.
I like to use a dental pick to remove the metal clip prior to disconnecting them.
Do not lose the the clips!!
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#5

There are a number of sensors and actuators that connect to the wiring harness via these ubiquitous rubber-booted 2-pin connector Porsche uses. A time may come when you'll want to test the operating voltages at one of them, to see if they are getting a signal or to see if they are functioning. If so, get yourself one of these $13 connectors from NAPA, p/n CRB 2-18457.



It's a cheap alternative to the stock sealed connector, having a simple plastic shell and two pigtail leads. Soldering small duckbill clips (flat, not alligator, avail. at RadioShack) to these leads makes a serviceable breakout connector. Such will be useful in testing the signals to and action of the Vario-Cam actuator, the injectors, the Engine Coolant and Oil Temperature sensors, the Knock sensors, and the Tank Vent valve.



The duckbills fit perfectly into the stock harness connector (be sure to prevent the two clips from shorting, and to observe proper connector orientation) enabling active voltage measurement. Any voltage measurements should be done with a high impedance digital volt meter.



No peeling back the boot, no risk of pulling a wire loose. Back in the day, we would poke a sewing needle or pin through some wire's insulation to measure things (though there weren't really all that many things to measure). Today that would be a method of last resort, seeing as we don't want signal wires with compromised insulation, let alone to worry about finding the right wire when there are two or more inside the harness sleeve.
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