02-12-2006, 06:20 PM
I had a very long and tiring week of dyno testing and cylinder head swapping. Now 20" of snow to deal with yech!
Great news: Testing and tuning of the cams worked out great. Cams are awesome. Excellent power gains in both torque and hp. Actually the big increase in torque really susprised us. All the other mods I have tested usually give a 2:1 hp/tq gain ratio. The cams had a 1:1 gain ratio. Excellent. Also peak power is still at 6500rpm. So there is an improvement across the board.
Due to the type of dyno we use I will not quote numbers yet but the 968 is putting out similar hp numbers to an early 3.6L 993 @270-275
The stage 3 cylinder head testing didn't go so smooth. Ran into two problems that will take about two weeks to prepare for testing. Fist thing we ran out of injector right away. To continue testing we tried to cheat and added a AFPR and cranked it up to 5+bar. This gave us the fuel needed for more hp but the bottom end was pig rich. With 3hrs of tweeking we got the fuel ratios close. That's when we ran into problem two. It appears the dual stage intake manifold just will not flow enough.
Porsche had a similar situation on the 993 variorum. They ended up using a dual stage manifold but also had to use a device to shorten the intake runners at high rpm. We did have power and tq increases but not as much as expected and it became clear there were areas to improve on.
The fix: I will send the stock injectors to Marren for testing and a recommendation for larger ones. I will send a prototype intake manifold to MM for mods to adapt to stage 3 head. Hopefully I can get this done in two weeks. Testing and tuning can resume very quickly at that point.
I know I'm on the right path, just isn't always easy.
Pete
Great news: Testing and tuning of the cams worked out great. Cams are awesome. Excellent power gains in both torque and hp. Actually the big increase in torque really susprised us. All the other mods I have tested usually give a 2:1 hp/tq gain ratio. The cams had a 1:1 gain ratio. Excellent. Also peak power is still at 6500rpm. So there is an improvement across the board.
Due to the type of dyno we use I will not quote numbers yet but the 968 is putting out similar hp numbers to an early 3.6L 993 @270-275
The stage 3 cylinder head testing didn't go so smooth. Ran into two problems that will take about two weeks to prepare for testing. Fist thing we ran out of injector right away. To continue testing we tried to cheat and added a AFPR and cranked it up to 5+bar. This gave us the fuel needed for more hp but the bottom end was pig rich. With 3hrs of tweeking we got the fuel ratios close. That's when we ran into problem two. It appears the dual stage intake manifold just will not flow enough.
Porsche had a similar situation on the 993 variorum. They ended up using a dual stage manifold but also had to use a device to shorten the intake runners at high rpm. We did have power and tq increases but not as much as expected and it became clear there were areas to improve on.
The fix: I will send the stock injectors to Marren for testing and a recommendation for larger ones. I will send a prototype intake manifold to MM for mods to adapt to stage 3 head. Hopefully I can get this done in two weeks. Testing and tuning can resume very quickly at that point.
I know I'm on the right path, just isn't always easy.
Pete

