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Adjust the locking nut on the motor so the clutch engages. It is a finicky adjustment and needs secured with locktite. Otherwise, it will work it's way out of adjustment again. I had mine adjusted perfectly after replacing the gears and reattaching my drain tubes and then got crazy and bought a new inner and outer seal. The new seal was so big and fluffy, the roof was too tight and worked the nut loose and now I have the exact same issue...just haven't gotten around to readjusting. If you're not hearing hearing horrible crunching noises, the gears and the cable should be fine.
To release the roof, you place the ignition in position one and press and hold the button. That will allow the arms to retract so you can remove the roof. Do a search and check out the Clark's Garage PDF for more info on this roof mechanism.
- Darryl
1992 Slate Gray Coupe over Carrera Gray Full Leather interior....1 of 1
2006 Cayenne S Icelandic Silver Titanium Edition
2006 Cayman S Seal Gray over Black
Posts: 1,280
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If the roof opens and closes, the cable is not detached, and since you hear no noises, the gears are not stripped....all of which is good news. The locking nut is on the motor and it controls the amount of "tension" or "resistance" when the roof closes and causes the clutch on the motor to engage and hence, stops the motion even if you're still pressing the button. That's how it knows the roof is closed. There are two nuts....an inner and an outer and you adjust the inner one and then lock it into place by tightening the outer one.
This whole sunroof system is hard to put into words. Those of us that have fiddled with it now know how it works, but you basically have to jump in, flap you arms wildly, and eventually you'll start to swim.
- Darryl
1992 Slate Gray Coupe over Carrera Gray Full Leather interior....1 of 1
2006 Cayenne S Icelandic Silver Titanium Edition
2006 Cayman S Seal Gray over Black