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From my years ago work on noise control of machinery (when they put in the 90 dbA max for an 8 hour day) I'm not surprised that you're finding a straight through will not work. The air noise from a large electric motor alone could drive us out of compliance. The materials you can line a straight thru path will give some attenuation to the high frequencies if you have enough (length) of it. But the only way to deal with a lot of the noise is to make it turn several corners. On my Ford/Mazda, my custom exhaust (3" mandrel) used both a straight thru in conjunction with a muffler with corner turns. Gave it a nice deeper sound with no objectionable sounds/resonances.
'92 Midnight Blue 968 Coupe
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Billy Boat has an exhaust system for corvettes with a switch for loud and not so loud exhaust noise. Actually pretty nice on the vettes.
Carl
1992, Guards Red, Coupe, 6 spd., LSD, Drilled frt. rotors,
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Funny, I too have a rear straight through muffler and though it seems to be good for the HP I am 'over' the volume. It actually smooths out above about 4000rpm, but still too much for me now. I want to just change the rear muffler.
Any tips, for a NA car, what to go for in terms of a muffler thats not as loud as straight through, but flows well Flash? Its a car mainly used Sunday am and track days, and straight through is killing me.
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