Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5

ROUGH IDLE - DISTRIBUTOR MOUNT ISSUE
#1

A while ago I posted a question. It was about a curious alignment issue that I was having, where the distributor rotor was scraping the contact points inside the distributor cap.

Well, the problem is solved and we are all going to run into this issue; sooner or later.



Symptoms: (all or some my apply)



1- Rough idle; hunting...

2- Arc discoloration on the inside of the rotor cap

3- Bearing noise from the front part of the engine.



Here is the solution, the toothed cam belt in contained within a black, magnesium cover, front and back. Onto this cover, the distributor cap mounts.

As our cars get older the magnesium parts start to crumble away, almost like corrosion. When this happens toward the lower part of the engine, mostly from exposure to water, the covers no longer sit on the engine the way they were intended. This causes the distributor cap to sit crooked and is damaged by the rotor. In some cases, the revolving pulley will rub against the inside of the cover.



The Porsche 944 and 911 engines have the same problem with magnesium parts. Many aluminum parts did not have this issue, but Porsche continues to use magnesium parts.

The rear cover is over $600, the front is under $100. A cap/rotor pack is about $100 from Sunset. List on the rear cover is over $1,000. Labor about 2-3 hours at your PM. Next time you change/inspect your belts...take a look; it's only a matter of time.



Brian
Partial Post: Please Login or Register to read the full post.
Reply
#2

Brian,

We've seen this many times at RS Barn causing some weird running conditions and codes.

I think part of problem is poor installation when changing belts. Extra time must be spent on bolts and threads to make sure all goes back together without flexing covers.

Ok they do warp. chasing threads and cleaning mounting surfaces does help keep everthing semi aligned
Partial Post: Please Login or Register to read the full post.
Reply
#3

Pete,



I saw the covers when they came off. The metal was dissolved around the lower parts of the back cover. It looked like they were exposed to acid. It was not an issue of warp or bad installation but of material missing.

In any case, not fun!

brian
Partial Post: Please Login or Register to read the full post.
Reply
#4

Sunny Washington didn't help
Partial Post: Please Login or Register to read the full post.
Reply
#5

True! California cars have it all over us up here in Seattle. Why did Porsche not go to aluminum? can't be the weight issue on a street car, and the cost must be cheaper with aluminum.

BRIAN
Partial Post: Please Login or Register to read the full post.
Reply
#6

I don't know, but somebody get a casting of one quick, just to prepare for the day when they're unobtanium. <img src="/forum/images/smilies/968/blink.gif" class="smilie" alt="" />
Partial Post: Please Login or Register to read the full post.
Reply
#7

Hey Silvy968, where did you find the rear tooth cover for $600+?



I got bored today and decided to inspect my timing belt. As soon as I got the plastic belt cover removed, I notice my rear cover was deteriorated at the bottom. Only one of the post was there, the other cracked and when I applied a little pressured, the whole thing broke. I need a new rear cover now. Every where serach online I see it's $1000+.... anyone know where I can find a used good condition one?
Partial Post: Please Login or Register to read the full post.
Reply
#8

2007tacoma,



I got the invoice from Sunset. the new front and rear covers are now aluminum. I was not correct with the cost. The rear cover is $769, the front $64.My PM asked for a new cam bolt as well; 999-510-022-08;$1.39.

I was in such a state of shock from the $1071 plus $140 freight for the rear cover from Barrier Porsche, that I quoted the incorrect price, sorry.

P.S. I spent 2 weeks looking for a rear cover from every bone yard that I new of and that my PM new of;and could find nothing.



P.P.S. When I was at my PM, there was a 944 with a 968 engine in it and another 968; both needed the same covers!!! Be vigilant.
Partial Post: Please Login or Register to read the full post.
Reply
#9

I've got my engine in pieces as I await the return of the head from the cylinder head shot, and the crank for cross-drilling from the machine shop. I'll be sure to take a good look as these parts when I put it back together; I don't remember seeing any signs of corrosion or decay, but I'll check very carefully. Thanks for the heads up - there are so many quirky things that can start happening to an old car, so it's important that we're aware of them.
Partial Post: Please Login or Register to read the full post.
Reply
#10

SILVY968,



do you have a Phone number or contact information for Sunset?







Partial Post: Please Login or Register to read the full post.
Reply
#11

Partial Post: Please Login or Register to read the full post.

Current:
2016 Cayman S
Former:
94 968 Cab 6 Spd. Black/Cashmere D1R SC
86.5 928 Garnet Red Metallic
Reply
#12

Many thanks banditsc!
Partial Post: Please Login or Register to read the full post.
Reply
#13

I just got diagnosed with this same issue. Grrr...



http://www.968forums.com/topic/5005-wher...entry46319
Partial Post: Please Login or Register to read the full post.
Reply
#14

Contact Andraya at sunset. She was very nice and found me the parts.
Partial Post: Please Login or Register to read the full post.
Reply
#15

Flash,



Is the distributor mount (aka cam pulley housing) within the realm of possibility of being something that you might reproduce and offer for sale someday? It sounds like there are plenty of units available recently from which to make a casting!
Partial Post: Please Login or Register to read the full post.
Reply
#16

[quote name='Cloud9...68' timestamp='1308499473' post='111404']

Flash,



Is the distributor mount (aka cam pulley housing) within the realm of possibility of being something that you might reproduce and offer for sale someday? It sounds like there are plenty of units available recently from which to make a casting!

[/quote]



Aye, this would be good. I could use one.
Partial Post: Please Login or Register to read the full post.
Reply
#17

I sent my front and rear distributor mounts to mefforddk a few weeks ago to use a templates to produce new ones. From the sound of things, it could prove to be a popular item...
Partial Post: Please Login or Register to read the full post.
Reply
#18

If Pat does not take them, I have a set for sale at $420 plus $15 shipping available.

Brian
Partial Post: Please Login or Register to read the full post.
Reply


Possibly Related Threads…
Thread / Author Replies Views Last Post
Last Post by Waylander
09-26-2022, 01:23 PM
Last Post by ds968
11-25-2017, 08:17 PM
Last Post by mbardeen
01-06-2013, 04:50 PM
Last Post by ds968
09-08-2012, 05:01 PM

Forum Jump:


Users browsing this thread: 1 Guest(s)