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Revival is in progress
#21

Hello folks,



Haven't added to the log of repairs in a while, got busy and lost a couple of weeks. Main thing accomplished which took me many hours and elapsed time is painting the side skirts. I have done some 'spray can' painting on a couple of cars before but only simple parts like trim or fiberglass bumper covers and only on cars that weren't quite so important to get right. But this time I bit-the-bullet and tried to do a real professional job using a spray gun / compressor (I already had these from an attempted home project last winter).



So we go with some pics.



Before (they were a mess, lots of scrapes and pock marks, even some old paint that flaked off down to the plastic:

   



Weapons:

   



Ammunition:

- Degreaser (remove oil, wax, silicone)

- Primer

- Practice paint (a left over at the auto paint supply shop)

- Color coat 92E Polar Silver

- Reducer for color coat

- Clear coat

- Clear coat hardner

- General purpose cleanup solvent

- Stirring sticks

- Pouring filters

- Tack rag.

- Polish

- SEM Rubber bumper filler / repair

- latex gloves.

- various sand papers.

(and probably about 10 other things I didn't list above).

   



First round of wash, degrease, sand, fill, first layer of primer:

   



Color coat completed, no shine yet.

   



I lost focus for about 2 seconds!!! (Sanding down a run in the clear coat is a #$*#@@#&)

   



Done, ready to install.

   



So I am very happy with the results so far. Are there minor imperfections, sure. But 98% better than they were with all the road chips and stone pock marks.



You can do this too! I'll write up a better DIY if anybody is thinking about trying it. I don't think you'll need a compressor / spray gun. This place sells all the same stuff in spray cans (www.paintscratch.com); I spent a lot of time here and on other web sites reading first, and then did some practice spraying as well. Matter of fact my local auto paint supply shop will load spray cans also, but their machine was down, and I wanted to try the spray gun method for my own learning.



Roland
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#22

Looks very good Roland!
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#23

Great work Roland! I am thinking of repainting my car myself soon.
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#24

Ok, so today:



- replaced this trans fluid cooler pipe (connects the cooler to the radiator housing). Giant pain because of tight access, had to buy a 22mm open end wrench. Even tight after removing the lower coolant/radiator hose, so I got new coolant in the process.



- finished the sand / prime / color coat / clear coat of the front bumper cover.



Remaining:

- put in the Greimann grill <img src="/forum/images/smilies/968/smile.gif" class="smilie" alt="" />

- assemble all this stuff: side skirts, front bumper cover, under engine covers (got a brand new batwing <img src="/forum/images/smilies/968/tongue.gif" class="smilie" alt="" /> ).

- try (again <img src="/forum/images/smilies/968/mad.gif" class="smilie" alt="" /> <img src="/forum/images/smilies/968/mad.gif" class="smilie" alt="" /> <img src="/forum/images/smilies/968/mad.gif" class="smilie" alt="" /> ) to get the stupid driver's side mirror replaced (guess I'll just have to keep fiddling with the screw driver).



It might be ready enough for Sunday Ortega run, would like to get the interior "brown vinyl syndrome" recolored by then but I doubt I'll have time.



   
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#25

looks awsome! I want tips on your choice of flexible primer/body filler and the type of paint / clearcoat you used on the poly pieces. Do a write up. We will all appreciate it!
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#26

Hi Xrad and all,



Thanks for the complements, true the pictures look good but don't reveal everything. OK, I'll do more of a writeup, it will likely include a healthy set of lessons learned <img src="/forum/images/smilies/968/blink.gif" class="smilie" alt="" /> . Took a closer look last night and this morning, and unfortunately there are some flaws that make me less than satisfied. Although the primer is good at showing an uneven surface, the metallic paint and clear coat combination is excellent at revealing the subtle little areas that weren't quite smooth enough. I think the main reason is I had trouble trying to sand 3 or more different materials into an even surface: the base plastic, the various paint layers that were there on the bumper cover before, the filler material I used, and the primer itself. I used a block of course, and some finger sanding as well. There might be some technique or other material I just wasn't aware of.



I should have sent the items back to the prep guy <img src="/forum/images/smilies/968/ohmy.gif" class="smilie" alt="" /> - now help me out, is my left brain or right brain the prep guy? <img src="/forum/images/smilies/968/tongue.gif" class="smilie" alt="" />



Roland
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#27

lookin good.
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#28

Ok, officially declaring done!



First of all thanks to everyone for your support, and for the forum with lots of tips.



From this More damage pictures (http://picasaweb.google.com/syncronicity1/968Damage):



   

   



To this today:

   

   



Recently completed:

- installed the side skirt panels with new trim rubber and various new mounting HW.

- installed the front bumper cover, lights, etc. (Greimann grille)

- installed the batwing (this was a puzzle since the old one and all the HW was gone from the accident, so it took a little figuring).



Here are the details:

- salvage buyback from insurance: $1,600

- parts, supplies, and initial reregistration process to date: $1,636.89 (includes 2 new tires which I needed anyway.

- probably around 80 hours of work (I am slow on some of this stuff, and tried to be careful, includes the reading and buying process).

- still to come: probably $200-$300 in additional Schwarzeneger bribes (oops I mean California fees).



Still some very minor detailing and stuff remaining. Overall this has been a great project and I got my beloved 968 back. One huge surprise is we did all the work ourselves, the only shop I brought it to was for the tires -- I didn't really expect we could do it all. Some of the work isn't 100% professional, but probably close to 90-95%. This one will never be a show car anyway, wasn't a candidate when I bought it, and bought it as a driver, so those who see it up close will see some small flaws here and there. One big benefit has been the opportunity to stretch my car-wrenching skills, learned a lot, confidence is higher, there should be fewer future needs to run to the shop with little problems. I've been driving it the last 6 weeks or so anyway, including one long trip of a few hundred miles, and so it is well proven out.



That's the end of this thread since I get to declare done (enough <img src="/forum/images/smilies/968/smile.gif" class="smilie" alt="" /> )



Roland
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#29

Congrats!



It is very rewarding to DIY.



I think you made the right decision and you did a great job.

Sorry it took so long for me to get you the lens <img src="/forum/images/smilies/968/rolleyes.gif" class="smilie" alt="" />



I may give you call in the future to pick your brain on the paint and prep.
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#30

[quote name='smokiemon968' post='58088' date='Aug 19 2008, 11:21 AM']Sorry it took so long for me to get you the lens <img src="/forum/images/smilies/968/rolleyes.gif" class="smilie" alt="" />[/quote]

No problem in the end smokie, it was more me trying to manage the parts delivery from various place to make sure I had everything so I could avoid hangups.



After all, I think you might agree that silver is a very good choice for a 968 color? <img src="/forum/images/smilies/968/rolleyes.gif" class="smilie" alt="" /> <img src="/forum/images/smilies/968/rolleyes.gif" class="smilie" alt="" /> It is a strange little value add for me that my Syncro (4WD VW bus) is the same color combination as the 968, silver on grey interior. So keeping this one in the family was somehow important to me.



Roland
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#31

This is terrific ! Great write-up and it's been fun watching your process. I bet you have 10X more enjoyment out of your car now that you have accomplished all of this work.



Regards,



Jay
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#32

Fantastic job Roland. From a $1600 junker to a fine Porsche in no time. Can't wait to see the finished product live. You coming on the Ortega run Sat?
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#33

yeah..great job! nice to see it still on the road rather than parted out on ebay slautohouse (auto + slaughterhouse) <img src="/forum/images/smilies/968/smile.gif" class="smilie" alt="" />
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