08-01-2011, 05:30 PM
lol - couldn't avoid the spam title
back story: as a part of developing the supercharger, i had to figure out the plumbing of things like the idle control valve, the crankcase vent, and the blow off valve - unfortunately i had one of them wrong, and it resulted in pumping the crankcase up with pressure, which blew out my valve seals and then started pumping oil into the intake - it was so bad that i had oil actually sitting on the back sides of the valves in puddles - not good
so, i had the head redone and continued on with the testing and tuning - i began burning oil at an uncomfortable rate - we assumed that i had gunked up the oil rings, but it seemed odd
i then discovered that the air/oil separator was not functioning properly and i was sucking oil up into it, rather than just venting into the system - so, i installed a new one
same problem - huh? then i determined that the hard plastic hose, which i had switched out for some silicone vacuum line, was critical to proper flow direction - too big of a hose, and it let too much through - so, i changed that out for the correct line, thanks to a gift from banditsc
still burning oil - must be the rings - ok, now what? yank the motor - ugh - compression was perfect straight across - it had ot be the oil rings gummed up and unable to expand and scrape off the oil - i thought i would try to clean up the oil rings first - what to do that with? old school was either WD-40 or a mix of tranny fluid and water - i figured by now they must have a better way of doing that - turns out i was right - banditsc and i started scouring the internet - he found one first (that guy is amazing at the internet search thing) - it was made by GM - mopar makes one too, as do a couple of other companies - the most promising was either the GM or the Mopar product - however, i called around everywhere with no luck - it turns out that these are unobtanium, due to an EPA thing that came into play about a year ago,banning the sale- rats! now what? - then, as i was just about to give up, and do a less effective treatment, when i found a friendly parts counter guy at a GM dealership that was willing to meet me on the side of the road and sell me a couple of bottles - i felt like i was making a late night drug deal
so, i removed the plugs, and poured in the cleaner - it soaked for about 2 hours - then i drained it out, and removed the remainder from the cylinders - i then installed a high detergent deisel oil, and a quart of amsoil engine flush - time to fire it up
holy crap! it smoked so bad that i could not see past the car to the culdesac - quite funny actually - it did that for about 15 minutes - then it just flat stopped! had i finally fixed it?
then it was time to drive it - the techs all said to drive it hard for a few minutes and keep it revving - so i did - a puff here and there, but nothing like it was - great! so far so good
then it was time to drain out that oil - ugly! what a mess - clearly it flushed out a whole lot of gunk
time to install engine break in oil - i made the mistake before of using royal purple - nasty stuff - this time i am using amsoil
after driving it on my test run course, which previously would have shown a lot of soot on the tailpipe, and some sign of oil loss, it seems that i have definitely at least dramatically reduced the consumption, if not eliminated it, and am likely headed to full ring seat and normal operation - i still have to log another 20 or so hours on the break in oil, but it is looking REALLY GOOD so far
woohoo!!!
back story: as a part of developing the supercharger, i had to figure out the plumbing of things like the idle control valve, the crankcase vent, and the blow off valve - unfortunately i had one of them wrong, and it resulted in pumping the crankcase up with pressure, which blew out my valve seals and then started pumping oil into the intake - it was so bad that i had oil actually sitting on the back sides of the valves in puddles - not good
so, i had the head redone and continued on with the testing and tuning - i began burning oil at an uncomfortable rate - we assumed that i had gunked up the oil rings, but it seemed odd
i then discovered that the air/oil separator was not functioning properly and i was sucking oil up into it, rather than just venting into the system - so, i installed a new one
same problem - huh? then i determined that the hard plastic hose, which i had switched out for some silicone vacuum line, was critical to proper flow direction - too big of a hose, and it let too much through - so, i changed that out for the correct line, thanks to a gift from banditsc
still burning oil - must be the rings - ok, now what? yank the motor - ugh - compression was perfect straight across - it had ot be the oil rings gummed up and unable to expand and scrape off the oil - i thought i would try to clean up the oil rings first - what to do that with? old school was either WD-40 or a mix of tranny fluid and water - i figured by now they must have a better way of doing that - turns out i was right - banditsc and i started scouring the internet - he found one first (that guy is amazing at the internet search thing) - it was made by GM - mopar makes one too, as do a couple of other companies - the most promising was either the GM or the Mopar product - however, i called around everywhere with no luck - it turns out that these are unobtanium, due to an EPA thing that came into play about a year ago,banning the sale- rats! now what? - then, as i was just about to give up, and do a less effective treatment, when i found a friendly parts counter guy at a GM dealership that was willing to meet me on the side of the road and sell me a couple of bottles - i felt like i was making a late night drug deal
so, i removed the plugs, and poured in the cleaner - it soaked for about 2 hours - then i drained it out, and removed the remainder from the cylinders - i then installed a high detergent deisel oil, and a quart of amsoil engine flush - time to fire it up
holy crap! it smoked so bad that i could not see past the car to the culdesac - quite funny actually - it did that for about 15 minutes - then it just flat stopped! had i finally fixed it?
then it was time to drive it - the techs all said to drive it hard for a few minutes and keep it revving - so i did - a puff here and there, but nothing like it was - great! so far so good
then it was time to drain out that oil - ugly! what a mess - clearly it flushed out a whole lot of gunk
time to install engine break in oil - i made the mistake before of using royal purple - nasty stuff - this time i am using amsoil
after driving it on my test run course, which previously would have shown a lot of soot on the tailpipe, and some sign of oil loss, it seems that i have definitely at least dramatically reduced the consumption, if not eliminated it, and am likely headed to full ring seat and normal operation - i still have to log another 20 or so hours on the break in oil, but it is looking REALLY GOOD so far
woohoo!!!
94 Midnight Metallic Blue Cab Porsche 968 w/deviating cashmere/black interior and WAY too many mods to list - thanks to eric for creating www.968forums.com
"It isn't nearly as expensive to do it right as it is to do it wrong."
(This post was last modified: 08-01-2011, 05:33 PM by flash.)

