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Fixing window switches and darn brittle plastic!
#1

I just got my 968. The prior owner warned me that one window switch didn't work. We on the driver's side all of them just stopped rolling the windows up.



I went to order new switches, then I thought about fixing them. On to Youtube again. Found good suggestions.



I fixed my two switches in about 2 minutes. I used a thin metal tab to separate the base from the top (I should have taken pics). In side are two copper V-like pieces that sit in a plastic well. On their side are contacts. My had carbon corrosion. I just sand-papered off the corrosion.



On the top side are two spring loaded copper shafts in a plastic well. On the ends are BB like rollers. These press down on the base of the V-like copper things.



All you need to do is take it apart carefully. Clean off the black parts and put it back together without stuff going everywhere.



These switches are cheap, but doing this is less hassle than ordering new ones. Save 20$ per switch. You also get to keep the Porsche originals.



DARN BRITTLE PLASTIC:

Of course, despite being really careful, the plastic bit the switches reside in cracked for both switches. Fortunately I learned about this great stuff call "plastic Weld". So I've taken scrap plastic and cut/filed it to size and glued it over the cracked bits. Unlike other plastic glues, this stuff really holds up. It's like an epoxy but faster and seems stronger. Great stuff.



Thought I share these minor successes. It's hot now. Got to be able to roll the window up for the AC.
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#2

Great fix - congrats! Is the Plastic Weld you used a Devcon or LocTite product?
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#3

Hi, I use Devcon. Great stuff. You must have used it too.
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#4

I had a '78 924 a long time ago, and every piece of plastic on it was crispy-crumbly. Some of them fell completely apart and were irreparable, some of them I could put back together with Devcon (still have a tube of it in the cabinet), and some of them I had to use JB Weld and build up a layer then file it back into the original shape. That poor car must have sat in the sun its entire life.
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#5

How would you suggest removing the thin plastic housings for the switches? Is it possible to remove the housings to work on the switches without breaking the housing?
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#6

Totally depends on age and condition. If you're ever-so-gentle and make sure they're nice and warm when you work on them you have a shot. If they're crispy and cold, probably no dice.
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