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HCV Broke
#1

Hey guys,

went for a ride and was sitting at a light and I could smell antifreeze, I became concerned but temp looked good. I was hoping it was another car leaking antifreeze. light changed and so did my temperature Gage, started to climb quickly. I turned the heater on to help reduce the temp but no heat. I started to sweat, I was only a couple of miles away from home so I went for it and drove home. Just as I got in my driveway idiot light came on and temp was at about 10 O clock. shut it down waited a while until it cooled filled with water and low in behold it was pouring out of the HCV. Ordered 1 and will be here on Wednesday. I miss my car already!!!
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#2

I better do the same. I can see mine going while making the trek back form PA. Perhaps I'll have Pete install a new one so I can rest easy.
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#3

I bought a chrome plated metal one...I don't see it leaking for a very long time.
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#4

Yeah, these things are cheap and easy to change, so I say change yours out if it has been on there for 60k miles and then keep the old one in the car as a spare. Belts, cam tensioner inspection, HCV... Some things just need to be on our schedules.
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#5

What is an HCV?
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#6

Heater Control Valve - that tiny container made out of plastic which some brilliant Porsche engineer decided to place right above above and inches away from the hottest part of the engine - the exhaust manifold [img]style_emoticons/<#EMO_DIR#>/dry.gif[/img]
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#7

Flash's heat shield (sold by RS Barn) will shield the exhaust heat from the HCV. I got the metal one XRAD mentioned, plus recently installed the heat shield. Nothing like a belt (ooh, painful choice of word when you're talking 968's [img]style_emoticons/<#EMO_DIR#>/ohmy.gif[/img] ) and suspenders...
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#8

I have a metal one too, must have been replaced by the PO. Lucky me!
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#9

Hey Guys,

were you get the metal HCV?? I ordered the OEM from Pelican, it was only 20 bucks so I bought 2 of them. I asked them about a metal one but they said they dont have anything like that.
Just came in today going to install it tomorrow, cant live without my 968!!!!

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#10

The metal HCVs are extremely rare nowadays. As far as I know they are no longer being made from metal. I suggest going to one of those spares shops were everything is a bit dusty and the smell of gearbox oil hangs in the air. Those kinds of places are bound to have old sotck lying around, and you might get lucky on a metal HCV.

Also do a search here on the forum, there are a couple fo threads discussing the metal version and it's part number.

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#11

<!--quoteo(post=72625:date=May 27 2009, 12:18 AM:name=Johannvb)-->QUOTE (Johannvb @ May 27 2009, 12:18 AM) <{POST_SNAPBACK}><!--quotec-->Also do a search here on the forum, there are a couple fo threads discussing the metal version and it's part number.<!--QuoteEnd--><!--QuoteEEnd-->

I think it's either an Audi or a VW part you can still buy from those dealers [img]style_emoticons/<#EMO_DIR#>/huh.gif[/img] that fits and functions exactly as ours does.. but yeah, do a search here and something should turn up.
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#12

four things i don't like about the metal one:

1. you can't see the thing working, so when you have a problem, you don't know where it is

2. the vacuum port is not a direct fit with the oem hose and an adaptation has to be made - i hate vacuum leaks

3. a metal valve retains more heat - this asks for internal failure where the rubber meets the metal

4. the hoses don't fit quite right, making "on the road" repairs complicated

i'm not saying it won't work - i'm not saying the plastic one is a great design - but, given availability and the issues above, i'll stay stock on this one
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94 Midnight Metallic Blue Cab Porsche 968 w/deviating cashmere/black interior and WAY too many mods to list - thanks to eric for creating www.968forums.com



"It isn't nearly as expensive to do it right as it is to do it wrong."
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#13

plenty of these around:

http://www.allzim.com/acatalog/Heater_Valv...S2_968_928.html

metal ones harder to come by and do not fit directly, can;t remember where I bought mine
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#14

Thaks for the info,
Nice Pic Xrad!!! I do very well with pics. I can see you have to do a slight modification but nothing to major.
Im going to put the OEM in for now and try to hunt 1 of theese metal ones down.
I also had read that Pete from the barn has a sheild to reduce heat, Im going to give him a call and ask him if he has any, also I want a set refurbed cams for my shelf.

Thanks again
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#15

I keep a spare OEM plastic one in both cars (along with spare relays, belts and in one car a water pump* [img]style_emoticons/<#EMO_DIR#>/smile.gif[/img] ). I like to have a few things on hand in case something goes out and the one car it probably will. I figure the first HCV lasted 13 years the plastic replacement should as well so that's what I used in both of mine, plus I think the flow pattern in the plastic one is straighter.

* at least I don't carry the spare radiator, fly wheel, clutch and power steering reservoir anymore. [img]style_emoticons/<#EMO_DIR#>/smile.gif[/img]
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#16

Wow your worse than I am HAHA!!!
A spare waterpump sounds like a good idea!!! I think I will get an OEM, I have read alot of Horror stories about the remanufactured ones.
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#17

lol - i used to keep a bunch of spare parts in the car when i drove an mgb - even though the car never broke down, i still kept the stuff there

AAA and a cell phone now - i don't even keep a spare tire
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94 Midnight Metallic Blue Cab Porsche 968 w/deviating cashmere/black interior and WAY too many mods to list - thanks to eric for creating www.968forums.com



"It isn't nearly as expensive to do it right as it is to do it wrong."
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#18

Here is a pic of my broken HCV
all fixed and back to normal

Also wanted to add while repairing the HCV I noticed a small pool of oil by the oil filter, I always noticed a faint smell of burning oil. I cleaned the oil up and no more smell. Its tough to see in the pic but I did the best I could with it. Make sure you do a good clean up after an oil change. The problem is that I could never see it because the HCV was in the way. I am going to be more cautious on the next oil change.
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#19

Just blew out my heater valve yesterday afternoon in traffic...so much for a day at the lake. Instead it was an evening of getting my car to the local shop. Good times. At least the damage isn't too bad and I should have it back up and running for the weekend.

One of these days I am going to become mechanically literate and try to fix something myself. It seems that I could save myself some cash in the long run...
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#20

That is one of the easier repairs, and good place to get your feet wet.
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