Thread Rating:
  • 0 Vote(s) - 0 Average
  • 1
  • 2
  • 3
  • 4
  • 5

dynos, charts, tests, and reality
#1

in today's performance market, many people are trying to develop products that make power for cars - some of them work - some don't - some show gains on charts, but do nothing in reality - some don't show gains on charts, but do in reality - how is anybody supposed to sift through all of the hype and promises, see real data, and make an educated decision?



well, the first thing is to understand how the testing works



dynos are the most commonly used tools for showing performance gains - they measure the force applied to the roller, and calculate that to horsepower and torque - but, all dynos are not created equal



some apply an approximation of load to the equation - this varies from dyno to dyno, based on model, roller size, brake motor, etc - most can calculate forward to the flywheel, but they all do it differently



the tolerance of most high quality dynos is =/- 1% - on our engines that can mean every bit of 2hp, or more



you also have to consider the ambient conditions - these can change dramatically, and affect the results by as much as 10% - things like the temperature of the transaxle can make huge differences - intake temp, heat soak, sensor location, wheel size, wheel weight, tire size, tire weight, tire pressure, humidity, and strap tension, all play large roles too



octane is a HUGE factor in results - testing on 91 versus 93 will result in a 2% change all by itself



so, how do you know if a test is accurate, or worth the paper it's printed on? the short answer is, usually you don't



tests are worthless if they don't do comparisons on the same dyno, on the same day, on the same car - the conditions must be identical to provide accurate results - calculations for conditions are only approximations, and are limited in accuracy to the tolerances of the devices used



this is especially true when trying to compare things like chips - the differences between them is small enough that in order to get any real data, you have to take a lot of steps to insure a fair test - you have to carefully measure all of the temperatures and such, as well as the times between runs, and take care to insure that the runs are equal



so, ignore any claim by any manufacturer that is not supported by before and after tests, showing the conditions of the tests to be the same



also ignore the peak numbers, and focus on the area below the curve - that is a better real world indicator of what you will see - peaks are great for advertising, but pretty much useless for real world driving - peaks are generally outside the area that most people drive - mid range gains are the most useful for most drivers - peaks may come into play on race cars though, where every little bit helps, and a lot of time is spent in the upper rev range



ignore the final numbers too, and look only at the increase percentages - as an example, a chip that makes 20hp on a car taking it from 240 to 260 fwhp is actually making less power than a chip that makes 15hp on a car taking it from 187 to 202 fwhp



it can be done, but this stuff takes a lot of time and money - it pretty much takes all day to compare 2 chips, and do it well - you cannot do it in an hour with 3 runs - anybody who tells you otherwise has an agenda, or is trying to sell you something



be careful -p.t. barnum said it best - "a sucker born every minute" - ignore the hype - check with your friends or other people using something - there are a lot of good products out there - in the end though, you may well end up trying things yourself to see what works for you, and trusting manufacturers you know
Partial Post: Please Login or Register to read the full post.

94 Midnight Metallic Blue Cab Porsche 968 w/deviating cashmere/black interior and WAY too many mods to list - thanks to eric for creating www.968forums.com



"It isn't nearly as expensive to do it right as it is to do it wrong."
Reply
#2

Not more agenda's......



As a side note, some chips are not designed with the US spec ECU in mind. This can wreck havoc on CEL's and smog testing.
Partial Post: Please Login or Register to read the full post.
Reply
#3

Good advice for anyone trolling the Rennlist 968 forum these days...
Partial Post: Please Login or Register to read the full post.
Reply
#4

Sometimes it seems that if incorrect information is posted enough times, it becomes "fact".
Partial Post: Please Login or Register to read the full post.
Reply
#5

lol - yup
Partial Post: Please Login or Register to read the full post.

94 Midnight Metallic Blue Cab Porsche 968 w/deviating cashmere/black interior and WAY too many mods to list - thanks to eric for creating www.968forums.com



"It isn't nearly as expensive to do it right as it is to do it wrong."
Reply
#6

recent conversations reminded me that i forgot to mention that something else to consider is not merely how much power a chart shows you, but also the air/fuel charts - this is critical to long term running - it is easy to trick you into thinking you have power by fattening up low end mixture - this is a treacherous slope though, fraught with engine damage - it's an old trick, and one i have used myself to win races, but i always tore the engine down afterward, knowing full well that the fuel wash was an issue



we have already seen chips that are too fat down low, causing CEL problems - i've also smelled it in the oil on some cars - this could be partly due to the particular ECU on which it was developed - all ECUs are not created equal - a Euro spec is not the same as a US spec - a 92 is not even the same as a 93-95 - fuel formulas play in too - i don't know about the rest of the planet, but here in california, the fuels change with the seasons, resulting in changes in readings



that is why dyno testing needs to use the same model of ECU as the intended application, and on the same fuel



in my next set of dyno runs (not too far away now) i plan to show examples of just how much little things like the transaxle temp and engine heat soak can change the readings - this is complicated stuff - i've already seen as much as a 10 hp change from some of them, but i am looking forward to documenting some of these things, and setting some sort of "standard" by which future products can be tested



i'm just so sick of false claims or cherry picked unrepeatable runs, both good and bad, that are then published with the clear intention of either selling something, or inhibiting the sale of something - it just doesn't need to be that silly - that's what got me to do the shootout test to begin with, and why in speaking to all of the companies providing chips for the test, that i insisted that all chips be tested equally, with no reservations on the publishing of results



something else that has been often missed was exemplified to me when steve dinan told me that it isn't as important that his stuff produce the highest numbers in an isolated run, but rather that they were repeatable and consistent



certainly there is always room for improvement on anything, and i welcome anything new that is better - i myself have again changed, now to something that is showing over double what the average chip was making when i did my shootout test



however, as we push that envelope farther and farther, and we try to eek out tiny bits of power, it becomes even more important that testing be very carefully and completely done, and under controlled conditions - it becomes more expensive, taking all day to do the testing of just a couple of things, but it is essential to anything credible
Partial Post: Please Login or Register to read the full post.

94 Midnight Metallic Blue Cab Porsche 968 w/deviating cashmere/black interior and WAY too many mods to list - thanks to eric for creating www.968forums.com



"It isn't nearly as expensive to do it right as it is to do it wrong."
Reply


Possibly Related Threads…
Thread / Author Replies Views Last Post
Last Post by 968bill
03-21-2006, 11:38 PM

Forum Jump:


Users browsing this thread: 1 Guest(s)