06-05-2006, 10:51 PM
this project is not for the timid, and there is no going back - you have to cut your stock wiring harness to make this happen, so if that idea gives you the willies, don't read any farther
i've been talking about this for a long time now, but i finally got a chance to finish this project - the goal was to move the battery to the right rear "cubby", and thereby take nearly 40lbs off the front and put it back to the rear, where i had removed about 100lbs - this would give me back some balance
there were a lot of things to consider in doing this:
i run power pulleys, so loss of current or voltage is a real concern, as i am in deficit mode at idle
fitment in the cubby was going to be tricky - there is a fuel system chamber that gets in the way, and the tank itself protrudes into the space
cable routing was not going to be easy
connecting back all of the myriad of cables was going to be difficult to keep "clean"
grounding was a concern
i started measuring and shopping for components
for cable i used a 3969 x 36 ga braided 1/0 cable - this calculated to show a zero loss at well over the 105 amps the alternator put out - COOL!
for connectors and terminals, i went to phoenix gold - they have a reputation for being at the top of their field in power connections - this allowed me to have a very clean installation, and no kludgey mess of connectors
then i got out the measuring tape and began designing the saddle for the battery to sit in - i wanted to use the factory hanger locations from the old anchor weight
of course, a group 34 optima red top was chosen for the battery - i cold have gone with a smaller one, but i wanted the extra reserve capacity because of the aforementioned power pulleys
i still need to tidy up a couple of cables, but here's what it looks like:
the saddle just before adding the hold down components
[attachment=2169]
the new junction area where the battery used to be - i used the old ground point to connect the bell housing ground connector, and deleted the jumper to the old battery
[attachment=2170]
the battery in it's new home - note the gold connectors
[attachment=2171]
the main ground point and amp location - the ground is at the left - i used the factory ground point they used for the RHD cars
[attachment=2172]
the results were outstanding - i no longer need to calibrate my voltmeter - it turns out that the factory battery connectors sucked - i now have exactly the same voltage at the battery as i do on my dash gauge - it used to be a good half volt higher at the feed points than the reading on the gauge - now everything matches - WOOHOO!
i've been talking about this for a long time now, but i finally got a chance to finish this project - the goal was to move the battery to the right rear "cubby", and thereby take nearly 40lbs off the front and put it back to the rear, where i had removed about 100lbs - this would give me back some balance
there were a lot of things to consider in doing this:
i run power pulleys, so loss of current or voltage is a real concern, as i am in deficit mode at idle
fitment in the cubby was going to be tricky - there is a fuel system chamber that gets in the way, and the tank itself protrudes into the space
cable routing was not going to be easy
connecting back all of the myriad of cables was going to be difficult to keep "clean"
grounding was a concern
i started measuring and shopping for components
for cable i used a 3969 x 36 ga braided 1/0 cable - this calculated to show a zero loss at well over the 105 amps the alternator put out - COOL!
for connectors and terminals, i went to phoenix gold - they have a reputation for being at the top of their field in power connections - this allowed me to have a very clean installation, and no kludgey mess of connectors
then i got out the measuring tape and began designing the saddle for the battery to sit in - i wanted to use the factory hanger locations from the old anchor weight
of course, a group 34 optima red top was chosen for the battery - i cold have gone with a smaller one, but i wanted the extra reserve capacity because of the aforementioned power pulleys
i still need to tidy up a couple of cables, but here's what it looks like:
the saddle just before adding the hold down components
[attachment=2169]
the new junction area where the battery used to be - i used the old ground point to connect the bell housing ground connector, and deleted the jumper to the old battery
[attachment=2170]
the battery in it's new home - note the gold connectors
[attachment=2171]
the main ground point and amp location - the ground is at the left - i used the factory ground point they used for the RHD cars
[attachment=2172]
the results were outstanding - i no longer need to calibrate my voltmeter - it turns out that the factory battery connectors sucked - i now have exactly the same voltage at the battery as i do on my dash gauge - it used to be a good half volt higher at the feed points than the reading on the gauge - now everything matches - WOOHOO!